Equipment structural characteristics and technical performance
The device uses highly efficient ceramic corrugated packing. The distillation column body is made of stainless steel, thus preventing the iron filings from clogging the filler and prolonging the service life of the device. All parts of the device that come into contact with alcohol, such as condensers, surge tanks, and cooling coils, are made of stainless steel to ensure that the finished alcohol is not contaminated. The W-type distillation pot adopts a detachable U-shaped heating pipe. During the inspection, the U-shaped heating pipe can be removed from the kettle to facilitate the cleaning of the outer wall of the heating pipe and the inner wall of the distillation pot.
The ZW type eliminates the need for an indirect heating still. Condenser tube heat exchanger, but also according to user requirements to supply spiral plate heat exchanger, cooler coil cooler, using coil cooler and matching supply tank and specific gravity measuring device.
Product usage
This device is suitable for the recovery of diluted alcohol in pharmaceutical, food, light industry, chemical industry and other industries. Also suitable for the distillation of other solvents such as methanol. According to the user's requirements, the device can dilute about 30° of dilute alcohol to 90-95° alcohol. If the finished product requires a high degree of alcohol, the reflux ratio can be increased, but the production is reduced accordingly.
Device composition
W-type has five kinds of specifications, each specification includes the corresponding configuration of the distillation tower, distillation kettle, condenser, cooler, regulator tank, specific gravity measuring device. Among them, the W-200 and W-300 distillation towers are installed directly on the distillation still. The W-400, W-500, and W-600 distillation columns were installed separately from the distillation stills.
ZW-type ZW-200, ZW-300 two specifications, each specification includes the corresponding supporting preheater, distillation tower, condenser, cooler, regulator tank, specific gravity measuring device.
Other auxiliary equipment and instruments such as: metering tanks, storage tanks, transfer pumps, rotameters, temperature indicating instruments and other user-owned, our factory can also be processed according to user requirements or on behalf of the order supply.
Technical parameters
◎ feed concentration: 30% to 80%
◎ discharge concentration: 90% to 95%
Reflux ratio: R=13 (depending on the feed and discharge concentration)
◎ residual alcohol concentration: W type ≤ 3%, ZW ≤ 1%
◎Production capacity (kg/h): See the table on the right
Model |
Tower Trail (mm) |
30%~40%Feeding capacity | 60%~80%Feeding capacity | ||
90% | 95% | 90% | 95% | ||
W-200 | Φ200 | 35 | 26 | 45 | 36 |
W-300 | Φ300 | 80 | 61 | 100 | 80 |
W-400 | Φ400 | 150 | 120 | 180 | 140 |
W-500 | Φ500 | 230 | 185 | 275 | 220 |
W-600 | Φ600 | 335 | 270 | 400 | 320 |
ZW-200 | Φ200 | 95 | 60 | 110 | 80 |
ZW-300 | Φ300 | 200 | 120 | 240 | 165 |
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