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RL series melting granulator

Overview:OverviewThe RL granulator uses the characteristics that the melting point of the material is lower than 250C. According to the viscosity range when the material is in the molten state, the molten material is uniformly distributed on the steel belt und…
  • RL series melting granulator
  • RL series melting granulator
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Overview
The RL granulator uses the characteristics that the melting point of the material is lower than 250°C. According to the viscosity range when the material is in the molten state, the molten material is uniformly distributed on the steel belt under the uniform speed by a special distributing device and is set below the steel belt. Under the cooling effect of the continuous spraying device, the material is cooled, solidified and packaged in the process of transportation and transportation, so as to achieve the purpose of granulation molding.

Performance characteristics
This product is a new type (melting) molding granulator. Thin steel band heat transfer and atomized spray cooling are used to rapidly solidify the melt and use a single rotating shell. Therefore, easy maintenance, minimal wear and high productivity. Faster handling and replacement of products. The simultaneous running of the drop molding machine and the steel belt can thus produce uniform pellets at a high speed, increase productivity, and increase production profits. It also eliminates dust, improves the environment, and significantly expands the viscosity range. The product is an economical and reliable production process that can process Φ4-12mm particles. These products are very uniform, hemispherical, strips and sheets, stable, no thermal stress and high purity and quality. Because the device has a filter plugging device to run more reliable.

Structure (1)
According to the difference of the melting point (solidification point) of the processed product, the temperature viscosity of the material and the cooling effect, the conveying speed and the rotational speed of the head are selected so as not to affect the production capacity and the granular quality.
The machine is changed from liquid to solid granular, mainly granulated by pelletizing die, continuously using rotary steel belt, and set by spray water cooling.

Structure (2)
The machine is mainly composed of blanking die granulation forming head, cooling conveyor stainless steel belt and pulley, spray cooling system, transmission system, thermal insulation device, frame, scraper and other components. The blanking die granulator head is mainly composed of a head die set and a head spindle. The spray cooling system is mainly composed of a spray head, a water tank, and the like. The transmission system is mainly composed of a speed reducer (reducer) speed control motor.

Adapt to the material
This product is suitable for all kinds of materials required for granulation with a melting point (or softening point) of 50°C-300°C, and materials with "supercooled crystallization" characteristics.

Skills requirement
Material must be filtered solid impurities shall not enter the granulator head, otherwise it will cause head wear or clogging, affecting the quality of granulation.

The temperature control should be based on the melting temperature, and the temperature change of the insulation must not exceed ±3°C. Cooling system should be added filter, cooling water temperature is generally between 5 °C -25 °C (water temperature is low, forming fast, good granularity, high yield).

Overview
This product is a new type (melting) forming granulator. Work from the liquid by cooling the solid, the melting point of the material in the range of 50 °C ~ 300 °C can be granulated. No dust, improve the production environment; and have a certain economic value (energy saving, economy of packaging containers), quick replacement of products, good appearance of granular products, uniform hemispherical granular shape, no thermal stress; particle products are easy to pack, transport and store , Also user-friendly, mixed or remelted, continuous production. From feeding to packaging, reducing physical labor, with stepless speed regulation, adjustable flow, and easy operation. Widely used in petroleum, fine chemicals and other industries. A machine is used to make strips, cuts, and sheets; poisonous materials can be used for sealing.

Process flow

熔融造粒工艺流程
Technical specifications

Model RL60-A RL60-B RL60-C RL60-D RL120-A RL120-B RL120-C RL120-D
Effective heat transfer area(m2 2.6 3.6 4.6 5.3 7.3 9.3 10.8 16.6
Main/auxiliary motor power(kw) 1.5/0.75 1.5/0.75 1.5/1.1 1.5/1.1 3/1.5 3/1.5 3/1.5 4/2.2
Dimensions(mm) 5600×1200
×1800
7200×1200
×1800
8800×1200
×1800
10050×1200
×1800
7200×1700
×1800
8800×1700
×1800
10050×1700
×1800
14800×1700
×1800
Production capacity(kg/h) 80-100 100-150 120-180 150-250 300-380 360-420 380-500 500-800
Total weight(kg) 1360 1580 1880 2060 2380 2590 2830 4210
Melt granulator
Melt granulator
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