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PGL Series Spray Dryer Granulator

Overview:Product descriptionThis unit is a device that can complete drying and pelletizing at the same time. According to the process requirements, the pressure, flow rate and orifice size of the feed pump can be adjusted to obtain the required spherical parti…
  • PGL Series Spray Dryer Granulator
  • PGL Series Spray Dryer Granulator
  • PGL Series Spray Dryer Granulator
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Product description
This unit is a device that can complete drying and pelletizing at the same time. According to the process requirements, the pressure, flow rate and orifice size of the feed pump can be adjusted to obtain the required spherical particles in a certain size ratio.

The working process of the unit is that the feed liquid enters through the high pressure input of the diaphragm pump, sprays droplets of mist, and then flows down in parallel with the hot air. Most of the powder particles are collected from the bottom outlet of the tower, and the exhaust gas and its tiny powder are separated by a cyclone separator. The exhaust gas is discharged by the exhaust fan. The powder is collected by the pollination cylinder located at the lower end of the cyclone separator. The fan outlet can also be equipped with a secondary dust removal device with a recovery rate of 96-98%.

The material of the tower body, pipelines, and separators that are in contact with the material of this unit is made of SUS304. There is a sufficient moisture-retaining layer between the inside of the tower body and the shell, and the filling material is ultra-fine glass wool. The tower body is provided with an observation door, a sight glass, a light source and a control instrument, which are controlled and displayed by an electric control console.

Applications
Pharmaceutical industry: tablets, granules, capsules; low-sugar, sugar-free proprietary Chinese medicines; food: cocoa, coffee, milk powder, fruit juices, condiments, etc.; other industries: pesticides, feed, fertilizers, pigments, dyes, etc.

Features
1. The drying speed is fast, and the surface area of the feed liquid after atomization is greatly increased. In the hot air flow, 95%-98% of water can be evaporated instantaneously, and the drying time only needs ten seconds to several tens of seconds. Suitable for drying heat sensitive materials.
2. All products are spherical particles, uniform particle size, good fluidity, good solubility, high product purity, and good quality.
3. the use of a wide range, according to the characteristics of the material, you can use hot air drying, you can also use cold air granulation, the adaptability of the material.
4. the operation is simple and stable, easy to control, easy to implement automated operations.

Schematic

喷雾干燥制粒机结构示意图

1、Control cabinet 2、Infusion trolley 3、Host 4、Heat exchange cabinet 5、Asian high efficiency filter 6、Muffler 7、Induced fan


Technical Parameters


Items Unit/Model PGL-3B PGL-5B PGL-10B PGL-20B PGL-30B PGL-80B PGL-120B
Flow extract min kg/h 2 4 5 10 20 60 100
max kg/h 4 6 15 30 40 100 140
Boiling capacity min kg/Batch 2 6 10 30 60 100 150
max kg/Batch 6 15 30 80 160 250 450
Specific gravity of liquid kg/L ≤1.30
Raw material container volume L 26 50 220 420 620 980 1600
Container diameter mm 400 550 770 1000 1200 1400 1600
Fan power kw 3.0 5.5 7.5 11 15 18.5 30
Auxiliary fan power kw 0.35 0.75 0.75 1.20 2.20 2.20 4
Steam Consumption kg/h 40 70 99 210 300 366 465
Pressure Mpa 0.40-0.60
Heat type power kw 9 15 21 25.5 51.5 60 75
Compressed air Consumption m3/min 0.5 0.8 0.8 0.9 1.1 1.3 1.8
Pressure Mpa 0.40-0.60
Operating temperature °C Room temperature -160 °C automatic adjustment
Product moisture % ≥0.2
Material yield % ≥99
Equipment noise dB <77
Host size Φ mm 400 550 770 1000 1200 1400 1600
H1 mm 940 1050 1070 1220 1570 1590 1690
H2 mm 1900 2360 2680 3150 3630 4120 5050

H3

mm 2050 2590 3020 3600 4180 4770 5800
B mm 740 890 1110 1420 1620 1820 2100


Selection example: Each batch of processing liquid extract amount I = 120kg (solid content 30%), seed quantity II = 60kg, theoretical yield can be derived from I, II M = mI + mII = 120kgx30% +60kg = 96kg, working time T = 120kg/30kg/h = 4h, the technical parameters can be found in the standard load range of boiling, so to complete two batches per shift, the choice of PGL-30 type is more appropriate.

Spray drying granulator
Spray drying granulator
Spray drying granulator
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